tranny assembly

by (Login themopedwhiz)
Moped Gurus

 

i'll try to explain it..

start by making sure the rear brake cable is loosen up or removed so that the release arm is free..
( you want to be able to engage it easily ) to lock the mechinism when needed

when putting the starter gearing togethere there are puch marks on the spline shaft and the ratcheting gear that need to be lined up during assembly

holding the main/gear so that the two ears/stoppers are at about 8 o'clock and 10 o'clock
assemble shaft gears and springs.. remember the punch marks they should be togethere and at 12/noon

when you put this assembly into the tranny/chain mech..
the ears/stops should be just above or against the rubber stopper.. ( with the case in front of you stopper on your left ears positioned about 11 and 1 ..although it will likely be 9 an 12 because of spring tension pushing one ear against rubber stopper .OK )

I know is is reverse from the remove/install position, but it's pictured this way in the manual.
when your done putting everthing in the cover/case flip it around and putit on the bike.

put in the starter release arm and the locking arm..make sure the gearing is locked/engaged

now use the wind up leaver to wind the gear & spring just enough to move the big gear and lock it away from the stopper..there is a punch mark on the main gear it should align with the starter lever, with the lever in the gear teeth

turn the cover around to the correct postion

you can now place the cover and starter back on the engine..

if needed rotate/turn the flywheel counter-clockwise toward the left/rear of engine to align the crank shaft to he splines on the main gear.

I hope this helps..

Ride Mopeds , Have Fun , Save Money

Ride Mopeds , Have Fun , Save Money

TheMopedWhiz



    
This message has been edited by themopedwhiz from IP address 151.144.165.93 on Jan 18, 2004 8:27 PM



Posted on Jan 17, 2004, 6:34 PM
from IP address 151.144.164.14

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  1. Tranny picture for punch moped. , Sep 26, 2005, 1:03 PM

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