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I make them like the blue pic.....

October 6 2017 at 10:13 PM

Blair Patrick  (Login CaptCobrajet)

Response to I agree with JV modify some larger diameter....

I start with a larger diameter solid plug. Offset the location to get the hole in the right place. Then I mill two sides like a dumbell, leaving the top and bottom round. Then shape the wing, position, and weld in. Then go back and machine the oval hole as required. It makes a nice winged shape just like the blue pic above, and the slotted hole inside. Not cheap but it is the right fix.
Blair Patrick

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